Triple Axis Diameter Gauge
The InteliSENS® Triple Axis Diameter Gauge, does much more
than measure diameter. LED and CCD Technology coupled with
our specially designed Optics provide Super Fast diameter and
position measurement. This technology has no moving parts, no
wear, no drift. The extremely powerful FPGA processor used in
the DGK Diameter Gauges enable Super Fast Measurements.
5,000 scans per second per axis in standard configuration which
can be increased to 10,000 scans per second per axis.
Additional options add functionality to measure, control, alarm
and report on product quality.
• SMFD Single Measurement Flaw Detection
• PI Diameter Controller
• FFT Analysis
DGK 3000-DC Specifications
10,000 Scans / Second (5,000/Sec/Axis)
20,000 Scans/ Second (10,000/Sec/Axis) Option
Factory Calibrated to ±1μm for diameters < 15mm (5/8”) ± 3μm for diameters >15mm (5/8”) within gauge center area and a 0.05% error outside of center.
Gauge Output Resolution 1μm
Scan Rate 10,000 per second - Update Time 200μs
Scan Rate 20,000 per second - Update Time 100μs
Solid, Glass, Helix (Twisted, Multicore, Envelope Diameter)
Diameter Measurement selectable mm, Inch
Speed and Length selectable m/min, ft/min
LED Light Source and Collimated Optical Lens provides a broad light beam across the measured part surface. The CCD receiver is scanned at 5,000 or 10,000 times per second to measure diameter, position and optionally surface flaws.
1 Speed Input
Pulse Input 250kHz max frequency, 30v or 50v max pulses on two distinct input
Analogue input 0 -10vdc
Required for Helix Mode, Tolerance Location and Optional SMFD and PI feedback diameter control
2 Logic Inputs
Maximum input Voltage 24 Vdc
User configurable function Reset, Print
4 Relay Outputs
Maximum Voltage 24Vdc Current 1A
Gauge OK, Upper Tolerance, Lower Tolerances, Single Measurement Flaw Detection(SMFD)
1 Serial I/O
RS232 Modbus Communications
USB using RS232 - USB Converter Cable
Connects to Proton Products Cdi Display
Connect to your PC or Mobile Device and use Proton Products Gauge App available for iOS and Android. Ideal for gauge configuration and diagnostics
Ethernet TCP/IP Modbus is the Default Communication.
Connect to a PLC using optional ProfiBus, ProfiNet or EtherNet Industrial Protocol
Connectivity - Options
3 Analogue Outputs
±10 Vdc output of diameters or errors
Electrical and Operating Requirements
5c - 45c (41-113F)
Size & Weight