InteliSENS DGK3000-DC

Triple Axis Diameter Gauge

The InteliSENS® Triple Axis Diameter Gauge, does much more
than measure diameter. LED and CCD Technology coupled with
our specially designed Optics provide Super Fast diameter and
position measurement. This technology has no moving parts, no
wear, no drift. The extremely powerful FPGA processor used in
the DGK Diameter Gauges enable Super Fast Measurements.
5,000 scans per second per axis in standard configuration which
can be increased to 10,000 scans per second per axis.
Additional options add functionality to measure, control, alarm
and report on product quality.
• SMFD Single Measurement Flaw Detection
• PI Diameter Controller
• FFT Analysis
• SPC
• Statistics

DGK 3000-DC Specifications



DGK-3030-DC DGK-3060-DC
Minimum Diameter 0.2mm
7.8mil
0.3mm
11.8mil
Maximum Diameter 30mm
1 3/16"
60mm
2 23/64"

Scan Speed

10,000 Scans / Second (5,000/Sec/Axis)
20,000 Scans/ Second (10,000/Sec/Axis) Option

Accuracy

Factory Calibrated to ±1μm for diameters < 15mm (5/8”) ± 3μm for diameters >15mm (5/8”) within gauge center area and a 0.05% error outside of center.
Gauge Output Resolution 1μm

Measurement

Scan Rate 10,000 per second - Update Time 200μs
Scan Rate 20,000 per second - Update Time 100μs

Measurement Mode

Solid, Glass, Helix (Twisted, Multicore, Envelope Diameter)

Units

Diameter Measurement selectable mm, Inch
Speed and Length selectable m/min, ft/min


Measurement Technology

LED Light Source and Collimated Optical Lens provides a broad light beam across the measured part surface. The CCD receiver is scanned at 5,000 or 10,000 times per second to measure diameter, position and optionally surface flaws.

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Connectivity

1 Speed Input

Pulse Input 250kHz max frequency, 30v or 50v max pulses on two distinct input
Analogue input 0 -10vdc
Required for Helix Mode, Tolerance Location and Optional SMFD and PI feedback diameter control

2 Logic Inputs

Logic Input x 2

Maximum input Voltage 24 Vdc
User configurable function Reset, Print

4 Relay Outputs

Relay Outputs x 3

Maximum Voltage 24Vdc Current 1A
Gauge OK, Upper Tolerance, Lower Tolerances, Single Measurement Flaw Detection(SMFD)

1 Serial I/O

CANbus x 1

RS232 Modbus Communications
USB using RS232 - USB Converter Cable

1 CANBUS

CANbus x 1

Connects to Proton Products Cdi Display

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1 WiFi

i-BUS x 1

Connect to your PC or Mobile Device and use Proton Products Gauge App available for iOS and Android. Ideal for gauge configuration and diagnostics

1 i-BUS

i-BUS x 1

Ethernet TCP/IP Modbus is the Default Communication.
Connect to a PLC using optional ProfiBus, ProfiNet or EtherNet Industrial Protocol

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Connectivity - Options

3 Analogue Outputs

±10 Vdc output of diameters or errors


Electrical and Operating Requirements

Power Supply
18-30 Vdc 

Power Consumption
30 Watts 

Operating Temerature
5c - 45c (41-113F)

Environmental Protection
IP 65


Size & Weight

DGK3030-DC


Height
300mm (11.8”)
Width
350mm (13.8”)
Thickness
56mm (2.2”)
Weight
8kg (17.6lbs)

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DGK3060-DC


Height
525mm (20.7”)
Width
580mm (22.8”)
Thickness
66mm (2.6”)
Weight
10kg (22lbs)

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