InteliSENS® DG1000 Series

Non-Contact Diameter Measurement

The InteliSENS® DG Series Precision Laser Scanning Measurement Gauges are designed for use in a wide range of processes and applications. Measure Diameter, Multiple Diameters, Height, Width, Gap, Hot Products or Soft Products using a range of fixtures and software applications. The InteliSENS DG Series of gauges can be used to measure moving products such as hose, tube, pipe, paper- tube, steel bar, wire and cables during the manufacturing process. Alternatively the DG Series of gauges can be used for measuring static or moving discrete parts during quality inspection processes.

InteliSENS DG Series gauges are Smart Sensors for use in your Industry 4.0 environment. Access all the measurement and diagnostic data directly from a PLC, PC or Mobile Device using wired or wireless connectivity.

  • Accurate, Linear, Repeatable
  • Multi Segment Measurement
  • In Process or Off Line Applications
  • Wired and Wireless Connectivity
  • Stand Alone or Integrated Device
  • Industry 4.0 Smart Sensor

Performance




  DG1030 DG1060 DG1130
Minimum Diameter 0.1mm
3.9mil
0.4mm
16mil
0.5mm
20mil
Maximum Diameter 25mm
5/8"
55mm
1 3/16"
125mm
2 23/64"

Scan Speed

600 Scans per Second

Resolution

0.0001mm, 0.000004inch

Measurement Mode

Diameter, Gap, Edge

Units

mm, inch


Measuring Principle

Proton Products InteliSENS® DG series diameter gauges rapidly scan a laser beam across the object under measurement. The laser beam is focused by a receiving lens onto a photodiode and the electrical signal digitally processed by a Proton-designed FPGA processor. The time duration for which the object obscures the laser beam is directly proportional to the object diameter.

Laser Doppler

Connectivity

Logic Input x 2

Analogue input 0 -10vdc
Required for Helix Mode, Tolerance Location and Optional SMFD and PI feedback diameter control

Logic Input x 2

Pulse Input 250kHz max frequency, 30v or 50v max pulses on two distinct input
Required for Helix Mode, Tolerance Location and Optional SMFD and PI feedback diameter control

Relay Outputs x 3

Maximum Voltage 24Vdc Current 1A
Gauge OK, Upper Tolerance, Lower Tolerances, Single Measurement Flaw Detection(SMFD)

CANbus x 1

RS232 MODBUS RTU, PROTON ASCII code or Label Printer
USB using RS232 - USB Converter Cable
RS485 MODBUS RTU, PROTON ASCII code (Not available with PROFIBUS)

CANbus x 1

Connects to Proton Products Cdi Display

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i-BUS x 1

Ethernet selectable between OPC-UA and Modbus

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i-BUS x 1

Connect to a PLC using PROFIBUS, PROFINET, or EtherNet I/P, data update rate up to 500/sec.
Flexible Data Configuration, Big Endian, Little Endian

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i-BUS x 1
Connect to a PC or Mobile Device using WiFi 2.4G and use the Proton Products Gauge App available for iOS and Android. Ideal for gauge configuration and diagnostics

Gauge Head Add on Hardware

3 Analogue Outputs

3 analogue (+107) outputs can be set to X, Y, Z axis output for 2 and 3 axis gauges. Average diameter, diameter error, ovality and ovality error.

i-BUS x 1

Feedback Control monitors the actual measured diameter compared to a Preset Value and provides a Control Output Signal that can be used to trim the motor output and maintain the product diameter within the Preset Value.

Gauge Head Add on Software

i-BUS x 1

Maximum, Minimum, Mean, Standard Deviation, Cp, Cpk is collected during a selectable time or length period. The results are updated on the SiDi CD14 Universal Display, PGIS Software and can be transmitted digitally.

i-BUS x 1

Statistical Process Control (SPC) enhances the Feedback Control option. Statistical Process Control, "measures" Process Capability and automatically adjusts the control set point to maximize material savings while maintaining control within upper and lower limits

i-BUS x 1

Fast Fourier Transform (FFT) analyzes the diameter data for periodicity. Providing Amplitutde verses Frequency data and a graphical representation on the SiDi CD14 Universal Display Unit or PCIS Software.

i-BUS x 1

Single Measurement Flaw Detection (SMFD) analyzes each individual measurement and compares it with the running average. If a Single Measurement is greater than the running average and above a threshold value a Flaw is Detected.


Electrical and Operating Requirements

Power Supply
100 - 240 VAC

Power Consumption
150W 

Operating Temerature
5c - 45c (41-113F)

Environmental Protection
IP 54


Size and Weight

DG1030

Height
720mm (10.6”)

Width
315mm (12.4”)

Thickness
472mm (18.6”)

Weight
25 kg (55.1 lbs)

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DG1060

Height
720mm (10.6”)

Width
315mm (12.4”)

Thickness
472mm (18.6”)

Weight
25 kg (55.1 lbs)

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DG1130

Height
720mm (10.6”)

Width
315mm (12.4”)

Thickness
472mm (18.6”)

Weight
25 kg (55.1 lbs)

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