Performance
| DG1030 | DG1060 | DG1130 | |
| Minimum Diameter | 0.1mm 3.9mil |
0.4mm 16mil |
0.5mm 20mil |
| Maximum Diameter | 25mm 5/8″ |
55mm 1 3/16″ |
125mm 2 23/64″ |
| Scan Speed 600 Scans per Second |
Resolution 0.0001mm, 0.000004inch |
Measurement Mode Diameter, Gap, Edge |
Units mm, inch |
Measuring Principle
Proton Products InteliSENS® DG series diameter gauges rapidly scan a laser beam across the object under measurement. The laser beam is focused by a receiving lens onto a photodiode and the electrical signal digitally processed by a Proton-designed FPGA processor. The time duration for which the object obscures the laser beam is directly proportional to the object diameter.
Connectivity
Analogue input 0 -10vdc
Required for Helix Mode, Tolerance Location and Optional SMFD and PI feedback diameter control
Pulse Input 250kHz max frequency, 30v or 50v max pulses on two distinct input
Required for Helix Mode, Tolerance Location and Optional SMFD and PI feedback diameter control
Maximum Voltage 24Vdc Current 1A
Gauge OK, Upper Tolerance, Lower Tolerances, Single Measurement Flaw Detection(SMFD)
RS232 MODBUS RTU, PROTON ASCII code or Label Printer
USB using RS232 – USB Converter Cable
RS485 MODBUS RTU, PROTON ASCII code (Not available with PROFIBUS)
Connects to Proton Products Cdi Display
Connect to a PLC using PROFIBUS, PROFINET, or EtherNet I/P, data update rate up to 500/sec.
Flexible Data Configuration, Big Endian, Little Endian
Ethernet selectable between OPC-UA and Modbus
Connect to a PC or Mobile Device using WiFi 2.4G and use the Proton Products Gauge App available for iOS and Android. Ideal for gauge configuration and diagnostics
Gauge Head Add on Hardware
3 analog (±10V) outputs can be set to X, Y, Z-axis output for 2 and 3 axis gauges. Average diameter, diameter error, ovality, and ovality error.
Feedback Control monitors the actual measured diameter compared to a Preset Value and provides a Control Output Signal that can be used to trim the motor output and maintain the product diameter within the Preset Value.
Maximum, Minimum, Mean, Standard Deviation, Cp, Cpk is collected during a selectable time or length period. The results are updated on the SiDi CD14 Universal Display, PGIS Software and can be transmitted digitally.
Statistical Process Control (SPC) enhances the Feedback Control option. Statistical Process Control, “measures” Process Capability and automatically adjusts the control set point to maximize material savings while maintaining control within upper and lower limits
Fast Fourier Transform (FFT) analyzes the diameter data for periodicity. Providing Amplitutde verses Frequency data and a graphical representation on the SiDi CD14 Universal Display Unit or PCIS Software.
Single Measurement Flaw Detection (SMFD) analyzes each individual measurement and compares it with the running average. If a Single Measurement is greater than the running average and above a threshold value a Flaw is Detected.
Electrical and Operating Requirements
| Power Supply 100 – 240 VAC |
Power Consumption 150W |
Operating Temperature 5c – 45c (41-113F) |
Environmental Protection IP 54 |
Size & Weight
DG1030-i4Height (not including Wi-Fi antenna): Height (with CDi4 attached): Width Thickness Weight |
DG1060-i4Height (not including Wi-Fi antenna) Height (with CDi4 attached): Width Thickness Weight |
DG1130-i4Height Width Thickness Weight |
