InteliSENS DGK2000

Diameter Gauge

The InteliSENS® Dual Axis Diameter Gauge does much more than measure diameter. LED and CCD Technology coupled with our specially designed Optics provide Super Fast diameter and position measurement. This technology has no moving parts, no wear, no drift. The extremely powerful FPGA processor used in the DGK Diameter Gauges enables Super Fast Measurements. 5,000 scans per second per axis in the standard configuration which can be increased to 10,000 scans per second per axis. Additional options add functionality to measure, control, and alarm & report on product quality.

SMFD Single Measurement Flaw Detection
PI Diameter Controller
FFT Analysis
SPC
Statistics

Category: Diameter Measurement

Performance

	DGK2015	DGK2030	DGK2060	DGK2120	DGK2200
Minimum Diameter	0.2mm 7.8mil	0.2mm 7.8mil	0.3mm 11.8mil	5mm 0.197″	5mm 0.197″
Maximum Diameter	15mm 5/8″	30mm 1 3/16″	60mm 2 23/64″	120mm 4 23/32″	180mm 7 3/32″
Accuracy	1μm	1μm	± (3μm + 0.01% of object diameter)	± (50μm + 0.05% of object diameter)	± (50μm + 0.05% of object diameter)
Resolution	0.01μm	0.01μm	0.01μm	0.01μm	0.01μm
Scan Speed	20,000 Scans / Sec	20,000 Scans / Sec	20,000 Scans / Sec	3,000 Scans / Sec	3,000 Scans / Sec

Measurement Technology

A novel LED light and optical lens design produces a broad light beam across the measured part surface. The CCD receiver module is scanned up to 10,000 times per second per axis, to measure diameter and position. With no moving parts, a reliable, accurate and repeatable measurement is achieved

Connectivity

Analogue input 0 -10vdc
Required for Helix Mode, Tolerance Location and Optional SMFD and PI feedback diameter control

Pulse Input 250kHz max frequency, 30v or 50v max pulses on two distinct input
Required for Helix Mode, Tolerance Location and Optional SMFD and PI feedback diameter control

Maximum Voltage 24Vdc Current 1A
Gauge OK, Upper Tolerance, Lower Tolerances, Single Measurement Flaw Detection(SMFD)

RS232 MODBUS RTU, PROTON ASCII code or Label Printer
USB using RS232 – USB Converter Cable
RS485 MODBUS RTU, PROTON ASCII code (Not available with PROFIBUS)

Connects to Proton Products Cdi Display

Connect to a PLC using PROFIBUS, PROFINET, or EtherNet I/P, data update rate up to 500/sec.
Flexible Data Configuration, Big Endian, Little Endian

Ethernet selectable between OPC-UA and Modbus

Connect to a PC or Mobile Device using WiFi 2.4G and use the Proton Products Gauge App available for iOS and Android. Ideal for gauge configuration and diagnostics

Gauge Head Add on Hardware

3 analogue (±10V) outputs can be set to X, Y, Z axis output for 2 and 3 axis gauges. Average diameter, diameter error, ovality and ovality error.

Feedback Control monitors the actual measured diameter compared to a Preset Value and provides a Control Output Signal that can be used to trim the motor output and maintain the product diameter within the Preset Value.

Gauge Head Add on Software

The DGK10k scanning option upgrades the standard gauge to a Super High scan rate, Ideal when used with SMFD Single Measurement Flaw Detection. Each scan takes just 1ms to obtain and output a new diameter reading.

Maximum, Minimum, Mean, Standard Deviation, Cp, Cpk is collected during a selectable time or length period. The results are updated on the SiDi CDi4 Universal Display, PCIS Software and can be transmitted digitally.

Statistical Process Control (SPC) enhances the Feedback Control option. Statistical Process Control, “measures” Process Capability and automatically adjusts the control set point to maximize material savings while maintaining control within upper and lower limits

Fast Fourier Transform (FFT) analyzes the diameter data for periodicity. Providing Amplitude verses Frequency data and a graphical representation on the SiDi CDi4 Universal Display Unit or PCIS Software.

Single Measurement Flaw Detection (SMFD) analyzes each individual measurement and compares it with the running average. If a Single Measurement is greater than the running average and above or below a threshold value a Flaw is Detected.