InteliSENS DGK3000

Triple Axis Diameter Gauge

The InteliSENS® Triple Axis Diameter Gauge does much more than measure diameter. LED and CCD Technology coupled with our specially designed Optics provide Super Fast diameter and position measurement. This technology has no moving parts, no wear, no drift. The extremely powerful FPGA processor used in the DGK Diameter Gauges enables Super Fast Measurements. 5,000 scans per second per axis in the standard configuration which can be increased to 10,000 scans per second per axis. Additional options add functionality to measure, control, alarm and report on product quality.

• SMFD Single Measurement Flaw Detection
• PI Diameter Controller
• FFT Analysis
• SPC
• Statistics

Category: Diameter Measurement

Description
Accessories

Performance

	DGK-3030	DGK-3060	DGK-3120	DGK-3200
Maximum Diameter	30mm 1 3/16″	60mm 2 23/64″	120mm 4 23/32″	180mm 7 7/8″
Minimum Diameter	0.2mm 7.8mil	0.3mm 11.8mil	5mm 0.039″	5mm 0.039″
Accuracy	±(1µm + 0.008% of object diameter)	±(3μm + 0.01% of object diameter)	± (50μm + 0.05% of object diameter)	± (50μm + 0.05% of object diameter)
Resolution	0.01µm	0.01µm	0.01µm	0.01µm
Scan Speed	30,000 scans/sec or 10,000 scans/sec/axis	30,000 scans/sec or 10,000 scans/sec/axis	3,000 Scans/sec	3,000 Scans/sec

Measurement Technology

LED Light Source and Collimated Optical Lens provides a broad light beam across the measured part surface. The CCD receiver is scanned at 5,000 or 10,000 times per second to measure diameter, position and optionally surface flaws.

Connectivity

Analogue input 0 -10vdc
Required for Helix Mode, Tolerance Location and Optional SMFD and PI feedback diameter control

Pulse Input 250kHz max frequency, 30v or 50v max pulses on two distinct input
Required for Helix Mode, Tolerance Location and Optional SMFD and PI feedback diameter control

Maximum Voltage 24Vdc Current 1A
Gauge OK, Upper Tolerance, Lower Tolerances, Single Measurement Flaw Detection(SMFD)

RS232 MODBUS RTU, PROTON ASCII code or Label Printer
USB using RS232 – USB Converter Cable
RS485 MODBUS RTU, PROTON ASCII code (Not available with PROFIBUS)

Connects to Proton Products Cdi Display

Connect to a PLC using PROFIBUS, PROFINET, or EtherNet I/P, data update rate up to 500/sec.
Flexible Data Configuration, Big Endian, Little Endian

Ethernet selectable between OPC-UA and Modbus

Connect to a PC or Mobile Device using WiFi 2.4G and use the Proton Products Gauge App available for iOS and Android. Ideal for gauge configuration and diagnostics

Gauge Head Add on Hardware

3 analogue (±10V) outputs can be set to X, Y, Z axis output for 2 and 3 axis gauges. Average diameter, diameter error, ovality and ovality error.

Feedback Control monitors the actual measured diameter compared to a Preset Value and provides a Control Output Signal that can be used to trim the motor output and maintain the product diameter within the Preset Value.

Gauge Head Add on Software

The DGK10k scanning option upgrades the standard gauge to a Super High scan rate, Ideal when used with SMFD Single Measurement Flaw Detection. Each scan takes just 1ms to obtain and output a new diameter reading.

Maximum, Minimum, Mean, Standard Deviation, Cp, Cpk is collected during a selectable time or length period. The results are updated on the SiDi CDi4 Universal Display, PCIS Software and can be transmitted digitally.

Statistical Process Control (SPC) enhances the Feedback Control option. Statistical Process Control, “measures” Process Capability and automatically adjusts the control set point to maximize material savings while maintaining control within upper and lower limits

Fast Fourier Transform (FFT) analyzes the diameter data for periodicity. Providing Amplitude verses Frequency data and a graphical representation on the SiDi CDi4 Universal Display Unit or PCIS Software.

Single Measurement Flaw Detection (SMFD) analyzes each individual measurement and compares it with the running average. If a Single Measurement is greater than the running average and above or below a threshold value a Flaw is Detected.