InteliSENS® SL-MID Series

Speed & Length Measurement

Proton Products InteliSENS® SL-MID Series non-contact, unidirectional speed and length gauges provide extremely accurate speed and length measurements in almost any production environment and are MID-certified (certificate number: UK/0126/0089) for final shipping length measurement for products destined for EU-markets (EU Directives 2014/32/EU 2004/22/EC).

Production processes for wire, cable, web products, woven and non-woven materials, paper, plastic film, tapes, building materials, floorings and labelling can all be measured using the laser Doppler method.


Description

Features

  • Non-contact, high-speed, solid-state laser speed and length measurement with no slippage, drift or mechanical wear and greatly reduced maintenance compared with contact wheel / roller systems.
  • Unidirectional speed and length measurement.
  • EU MID Class 1 accuracy compliant (0.125%).
  • EU MID-certified (certificate number: UK/0126/0089) for final shipping length measurement for products destined for EU-markets (EU Directives 2014/32/EU 2004/22/EC).
  • EU MID compliant 90-day data logging capability.
  • Fitted with PROFIBUS industrial communications bus as standard.
  • AiG2-MID interface display unit included as standard.
  • Optional EU MID-certified forward / reverse roller for direction sensing on bidirectional production lines.
  • Optional external printer available for batch length ticket printing.

Introduction

Proton Products InteliSENS® SL-MID Series non-contact, unidirectional speed and length gauges provide extremely accurate speed and length measurements in almost any production environment and are MID-certified (certificate number: UK/0126/0089) for final shipping length measurement for products destined for EU-markets (EU Directives 2014/32/EU 2004/22/EC).

Production processes for wire, cable, web products, woven and non-woven materials, paper, plastic film, tapes, building materials, floorings and labelling can all be measured using the laser Doppler method.

Applications requiring a precise cut-to-length process benefit from the non-slip and highly accurate laser measurement technique which reduces scrap, increases uptime and improves material yield by eliminating product “Give Away” or “Short Length” claims.

InteliSENS® SL-MID Series gauges are money-saving, direct replacements for traditional problematic and high-maintenance contact wheel and roller-type devices and are extremely easy to install and operate. Integration with production line controllers such as PLCs is eased by the availability of a wide variety of industry standard communications interfaces.

The InteliSENS® SL-MID Series is fully certified to Class 1 accuracy (0.125%) for final shipping length measurement for products destined for EU-markets (EU Directives 2014/32/EU 2004/22/EC).


Operating principle – Laser surface velocimeter

Proton Products InteliSENS® SL-MID series speed and length gauges illuminate the measured surface with an interference pattern created by the intersection of two laser beams. The alternating bright and dark interference fringes modulate the light scattered by the object with a frequency proportional to the object speed. This scattered light is detected by a photodiode and the electrical signal digitally processed to determine the frequency and hence the speed. Object length is then calculated by integrating the speed measurement over time.

Operating Principle

Specifications

ModelSL3060-MIDUnits
Stand-off distance300mm
Depth-of-field60mm
Minimum speed0.2m/min
Maximum speed5000m/min
Minimum single length measurement10m
Scale interval1mm
Accuracy class1-

SpecificationMinimumTypicalMaximumUnits
Accuracy0.125%
Acceleration500m/s2
Internal measurement rate100kHz
Measurement output interval40µs
Laser spot size3mm
Operating temperature545°C
Environmental protectionIP67-
Weight3kg
Length230mm
Width130mm
Height75mm
Power supply152425VDC
Power consumption20W

*only valid if the measured object is positioned within the central 20% of the depth-of-field.

 
Measurement unitsSpeedmetres / minute
Lengthmetres
Laser safety control inputsLaserAn external closed SPST contact enables the laser diode.
ShutterAn external closed SPST contact opens the laser shutter.
2×Logic inputsElectricalMaximum input voltage: +24Vdc
FunctionDirectionLength resetEnd of reel (trigger printout)End of reel (trigger printout)
3×Relay outputsElectricalIsolated, floating relay contacts
Maximum voltage: 50VdcMaximum current: 0.5A
FunctionGauge FaultPreset Length 1Preset Length 2
2×Pulse outputsElectricalOpto-isolated differential pairs
Output voltage: 5V or user supplied (up to 24V)
Maximum frequency: 250kHz
FunctionQuadrature (1000 pulses/m)Index (1 pulse/m)
CANbus communicationsConnects to a Proton Products AiG2-MID interface display unit
Serial communicationsRS-232 Printer port
Industrial bus communicationsPROFIBUS
OptionsMID-certified forward / reverse roller for direction sensing.
External printer for batch length ticket printing.