InteliSENS® ST-HF Spark Tester Series

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InteliSENS® ST-HF Spark Tester Series

SPARK TESTERS

InteliSENS® HF Series High-Frequency Spark Testers are designed to meet International Standards for wire insulation testing. UL1581, EN50356, IEC62230.

High-Frequency Spark testers enable greatly increased production line speeds compared with mains frequency testing, especially in the case of UL1581, where the 9-cycle requirement makes the electrode length required for mains frequency testing impractical. Compared with mains frequency testing, High-Frequency testing generates an ionization cloud at a relatively low voltage, this ensures complete coverage of the wire surface. Fabricated from Stainless Steel the HF Series of Spark Testers are designed to perform in harsh environments where cooling water is often evident.

  • Quick Change Electrode
  • Identify Pin Holes and Bare Patches
  • Bead Chain or Brush Electrode
  • Ozone Extraction Point
  • Stainless Steel Body
  • EN50356 / IEC62230 / UL1581 Compliant

    Performance 

    ST1525-HF

    ST1550-HF

    Minimum Diameter

    0.4mm
    0.16"

    0.5mm
    0.16"
    Maximum Diameter 25mm
    1"
    50mm
    2”

    Minimum Test Voltage

    1kV(rms)

    1kV(rms)

    Maximum Test Voltage

    15kV(rms)

    15kV(rms)

    UL 1581 compliant line speed

    3000m/min
    9800ft/min

    Depth of Field | Stand off Distance

    Test Frequency

    2.1 kHz to 4.5kHz

    Accuracy

    Factory Calibrated within 2% kV(rms)
    Resolution 0.1kV(rms)

    Electrode

    Quick Change Bead Chain and Brush Type Electrodes

    Mode

    Pin Hole and Bare Patch Detection and Identification


    Electrical and Operating Requirements

    Power Supply
    100 - 240 Vac

    Power Consumption
    150W

    Operating Temerature
    5c - 45c (41-113F)

    Environmental Protection
    IP 54

    Connectivity

    Logic Input x 2

    50 V maximum pulses, 250 kHz maximum frequency, user scalable

    Logic Input x 2

    Safety interlock input to enable EHT test output voltage

    Logic Input x 2

    1x Fixed logic input: Remote EHT output enable
    2x Selectable logic inputs - HV switch, Reset, Release Relay

    Relay Outputs x 3

    Isolated contacts, maximum rating: 50 VDC / 30 VDC / 0.5 A

    Selectable function: High voltage indication, Pin-hole detected, Bare-Patch detected, Pin-Hole or Bare-Patch detected, Maximum fault count reached.

    Logic Input x 2

    0 - 10 VDC; controls the EHT test output voltage, user scalable

    Logic Input x 2

    0 - 10 VDC; proportional to the measured EHT test output voltage, user scalable

    CANbus x 1

    RS232 Modbus Communications
    USB using RS232 - USB Converter Cable
    ZM4000 Printer Communications

    CANbus x 1

    Connects to Proton Products CDi4 Display

    i-BUS x 1

    Ethernet TCP/IP Modbus is the Default Communication. Connect to a PLC using ProfiBus, ProfiNet, or EtherNet I/P.

    CANbus x 1

    Ethernet selectable between OPC-UA and Modbus

    i-BUS x 1

    Connect to a PC or Mobile Device and use the Proton Products Gauge App available for iOS and Android. Ideal for gauge configuration and diagnostics.


    Size and Weight

    ST1525-HF

    Height
    270mm (10.6”)

    Width
    315mm (12.4”)

    Thickness
    472mm (18.6”)

    Weight
    25 kg (55 lbs)

    Image

    ST1550-HF

    Height
    270mm (10.6”)

    Width
    315mm (12.4”)

    Thickness
    472mm (18.6”)

    Weight
    25 kg (55 lbs)

    Image