ProTHERMIC™ PH100 Series Wire Preheater

Wire Preheating

The ProTHERMIC PH100-10-400/480MG high frequency induction preheater is specifically designed for small conductor applications. This 10 kW Version enables this machine to run at higher speeds. The proprietary high frequency power unit applies electrical current at the optimum frequency and the precise voltage for the specific conductor being heated. Precision-machined pulleys combined with low friction bearings, reduce wear and ensure that an even tension is applied to the wire, ensuring a smooth running process. “Low Loss” pulley material reduces the amount of heat that is absorbed, improving the efficiency and performance of the preheater. A user-friendly LCD interface is used to set up and display system and product information.

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Performance

PH100-10-400/480MG-MkII PH100-5-200MG-MkII PH100-5-400/480MG-MkII
Wire diameter 0.1 mm to 1 mm 0.1 mm to 1 mm 0.1 mm to 1 mm
Wire size (stranded) Max 1 mm² Max 1 mm² Max 1 mm²
Maximum speed 2500 m/min 1500 m/min 1500 m/min
Maximum temperature 200°C 200°C 200°C
Maximum power supply 10 kW 5 kW 5 kW
Heating frequency 2 kHz to 3 kHz 3 kHz 3 kHz
Mains supply 3-Phase 360-510 V 50/60 Hz 3-phase 180-250 V 50/60 Hz 3-phase 360-510 V 50/60 Hz
Mains input current 25 A 30 A 15 A

Technology

The shorting pulley rim is manufactured from a special copper alloy that has high electrical conductivity and good wear resistance.

The insulating pulley is manufactured from resin bonded fabric which has good wear resistance and low thermal conductivity to minimise wire-to-pulley heat loss.

The pulleys are mounted on low friction, double row ball bearings to minimise the drag force (tension increase) on the wire as it passes through the preheater. Both pulleys are precision machined to ensure that uniform tension is applied to the wire, thus reducing SRL problems in data and telecommunications cable applications.

The preheater is powered from a 3-phase mains input, which is converted to a high-frequency supply by a specially designed inverter, the output of which is automatically adjusted to deliver the necessary power to maintain the required “Preset Temperature” regardless of wire size or production speed.

The preheater is fully protected against mains supply phase loss or brownouts.

Connectivity

1 x Analogue input: External temperature setting 0 – 10 V

4 x Programmable Relay Contact

2 x Emergency Stop contacts

MODBUS RTU, PROTON ASCII code or Label Printer
USB using RS232 – USB Converter Cable
RS485 MODBUS RTU, PROTON ASCII code (Not available with PROFIBUS)

Ethernet Modbus TCP (or ‘Ethernet TCP/IP’); Ethernet UDP
OPC UA compatibility: OPC UA 1.03

iBUS (PROFIBUS, PROFINET, EtherNet/IP)
Serial communications: RS232

Wi-Fi for gauge configuration and diagnostics.

Laser Doppler

Class 3B visible laser
Laser wavelength: 650 to 670 nm (typically 658 nm)
Maximum laser output power per beam (2 beams in total): 25 mW per beam, total 50 mW

Electrical & Operating Requirements

 

Power Supply Power Consumption Operating Temerature Environmental Protection
18 to 30 Vdc 15 Watts 5°C to 40°C (41°F to 104°F)* IP 67

*See Accessories for High Temperature Options

Size & Weight

 

PH100-10-400/480MG-MkII Height
1380 mm (54.3 in)
Width
320 mm (12.5 in)
Thickness
439 mm (17.2 in)
Weight
90 kg (198.4 lb)
PH100-10-400/480MG-MkII Height
1380 mm (54.3 in)
Width
320 mm (12.5 in)
Thickness
439 mm (17.2 in)
Weight
140 kg (308.6 lb)
PH100-10-400/480MG-MkII Height
1380 mm (54.3 in)
Width
320 mm (12.5 in)
Thickness
439 mm (17.2 in)
Weight
140 kg (308.6 lb)

Product Documentation