Performance
| PH100-10-400/480MG-MkII | PH100-5-200MG-MkII | PH100-5-400/480MG-MkII | |
| Wire diameter | 0.1 mm to 1 mm | 0.1 mm to 1 mm | 0.1 mm to 1 mm |
| Wire size (stranded) | Max 1 mm² | Max 1 mm² | Max 1 mm² |
| Maximum speed | 2500 m/min | 1500 m/min | 1500 m/min |
| Maximum temperature | 200°C | 200°C | 200°C |
| Maximum power supply | 10 kW | 5 kW | 5 kW |
| Heating frequency | 2 kHz to 3 kHz | 3 kHz | 3 kHz |
| Mains supply | 3-Phase 360-510 V 50/60 Hz | 3-phase 180-250 V 50/60 Hz | 3-phase 360-510 V 50/60 Hz |
| Mains input current | 25 A | 30 A | 15 A |
Technology
The shorting pulley rim is manufactured from a special copper alloy that has high electrical conductivity and good wear resistance.
The insulating pulley is manufactured from resin bonded fabric which has good wear resistance and low thermal conductivity to minimise wire-to-pulley heat loss.
The pulleys are mounted on low friction, double row ball bearings to minimise the drag force (tension increase) on the wire as it passes through the preheater. Both pulleys are precision machined to ensure that uniform tension is applied to the wire, thus reducing SRL problems in data and telecommunications cable applications.
The preheater is powered from a 3-phase mains input, which is converted to a high-frequency supply by a specially designed inverter, the output of which is automatically adjusted to deliver the necessary power to maintain the required “Preset Temperature” regardless of wire size or production speed.
The preheater is fully protected against mains supply phase loss or brownouts.
Connectivity
1 x Analogue input: External temperature setting 0 – 10 V
4 x Programmable Relay Contact
2 x Emergency Stop contacts
MODBUS RTU, PROTON ASCII code or Label Printer
USB using RS232 – USB Converter Cable
RS485 MODBUS RTU, PROTON ASCII code (Not available with PROFIBUS)
Ethernet Modbus TCP (or ‘Ethernet TCP/IP’); Ethernet UDP
OPC UA compatibility: OPC UA 1.03
iBUS (PROFIBUS, PROFINET, EtherNet/IP)
Serial communications: RS232
Wi-Fi for gauge configuration and diagnostics.
Laser Doppler
Class 3B visible laser
Laser wavelength: 650 to 670 nm (typically 658 nm)
Maximum laser output power per beam (2 beams in total): 25 mW per beam, total 50 mW
Electrical & Operating Requirements
| Power Supply | Power Consumption | Operating Temerature | Environmental Protection | |
| 18 to 30 Vdc | 15 Watts | 5°C to 40°C (41°F to 104°F)* | IP 67 |
*See Accessories for High Temperature Options
Size & Weight
| PH100-10-400/480MG-MkII | Height 1380 mm (54.3 in) |
Width 320 mm (12.5 in) |
Thickness 439 mm (17.2 in) |
Weight 90 kg (198.4 lb) |
| PH100-10-400/480MG-MkII | Height 1380 mm (54.3 in) |
Width 320 mm (12.5 in) |
Thickness 439 mm (17.2 in) |
Weight 140 kg (308.6 lb) |
| PH100-10-400/480MG-MkII | Height 1380 mm (54.3 in) |
Width 320 mm (12.5 in) |
Thickness 439 mm (17.2 in) |
Weight 140 kg (308.6 lb) |



