ProTHERMIC™ PH160 Series Wire Preheater

Wire Preheating

The InteliSENS PH160 high-frequency induction preheater is for a wide range of wire insulating processes. A proprietary high-frequency power unit applies electrical current at the optimum frequency and the precise voltage for the specific conductor being heated. Precision-machined pulleys reduce wear and ensure that an even tension is applied to the wire, ensuring a smooth running process. “Low Loss” pulley material reduces the amount of heat that is absorbed, improving the efficiency and performance of the preheater. Use the LCD touch screen to view and adjust system and product information.

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Performance

PH160-10 PH160-12 PH160-12TW PH160-20HS PH160-20TW
Wire diameter 0.3 mm to 1.6 mm (0.012 in to 0.062 in)
Wire size (stranded) Max 4 mm² (0.16 in²)
Maximum speed 2000 m/min (6500 ft/min)
Maximum temperature 400° C (752° F) with HT pulley
Maximum power supply 10 kW 12 kW 12 kW 20 kW 12 kW
Mains supply 3-Phase 190-220 V 3-Phase 360-510 V

Technology

The shorting pulley rim is manufactured from a special copper alloy that has high electrical conductivity and good wear resistance.

The insulating pulley is manufactured from resin bonded fabric which has good wear resistance and low thermal conductivity to minimise wire-to-pulley heat loss.

The pulleys are mounted on low friction, double row ball bearings to minimise the drag force (tension increase) on the wire as it passes through the preheater. Both pulleys are precision machined to ensure that uniform tension is applied to the wire, thus reducing SRL problems in data and telecommunications cable applications.

The preheater is powered from a 3-phase mains input, which is converted to a high-frequency supply by a specially designed inverter, the output of which is automatically adjusted to deliver the necessary power to maintain the required “Preset Temperature” regardless of wire size or production speed.

The preheater is fully protected against mains supply phase loss or brownouts.

Connectivity

1 x Analogue input: External temperature setting 0 – 10 V

4 x Programmable Relay Contact

2 x Emergency Stop contacts

MODBUS RTU, PROTON ASCII code or Label Printer
USB using RS232 – USB Converter Cable
RS485 MODBUS RTU, PROTON ASCII code (Not available with PROFIBUS)

Ethernet Modbus TCP (or ‘Ethernet TCP/IP’); Ethernet UDP
OPC UA compatibility: OPC UA 1.03

iBUS (PROFIBUS, PROFINET, EtherNet/IP)
Serial communications: RS232

Wi-Fi for gauge configuration and diagnostics.

Product Documentation