InteliSENS DGk60400-i4

Six Axis Diameter Gauge

The DGk60400-i4-M is a 6-axis rotating system that measures the outer diameter over 360 degrees, and generates a visual of the diameter and roundness of the steel bar or pipe. In harsh production environments, both hot and cold, the system provides product quality supervision, full quality reporting, and alarm functions, and helps ensure you manufacture a high-quality product.

For setup and adjustment, connect from your PC to the DGk60400 via OPC UA or Ethernet. The InteliSENS DGk60400-i4-M Diameter Measurement System can be integrated to your PLC. Connect to your PLC using PROFINET, PROFIBUS, or Ethernet Industrial Protocol (EtherNet/IP). The DGk60400-M measures the product and displays and reports measurement and quality data.

  • Automatic height adjustment
  • Integrated speed and length device
  • Designed for harsh environments
  • Full integration into a PLC or operate as a stand-alone device
  • Optional control cabinet
  • Optional rail system to slide the system out of the line
  • Optional speed and length, with an integrated SLRM gauge
  Manual & Product Docs   Request A Quote

Performance

DGk60400-i4-M
Maximum diameter 380 mm
(14.96 in)
Minimum diameter 20 mm
(0.79 in)
Scan rate 10000 scan/s
Accuracy ±(50 μm + 0.05% of object diameter)
Resolution 1 μm (0.00004 in)
Measurement modes Solid: Solid object diameter

†: object centered in the optical gate.

Connectivity

2x logic inputs
User configurable function: Reset; External Alarm 1; External Alarm 2; Line Reverse Direction: 24 Vdc

4x normally open relays; maximum 1 A / 24 VDC.
Gauge OK, Upper Tolerance, Lower Tolerances, Single Measurement Flaw Detection (SMFD)

RS232; RS422; RS485
MODBUS RTU; PROTON ASCII code or Label; USB using RS232 – USB Converter Cable; RS485 MODBUS RTU; PROTON ASCII code (not available with PROFIBUS)

Connect to a PLC using PROFIBUS, PROFINET, EtherNet/IP [all included: select one to use].
Data update rate up to 500/sec.
Flexible Data Configuration, Big Endian, Little Endian.

Ethernet Modbus TCP (or ‘Ethernet TCP/IP’); Ethernet UDP
OPC UA compatibility: OPC UA 1.03
Connect DGk gauges to your OPC UA data collection system.

Proprietary CAN protocol to connect CDi4 display interface, including CS5G / via CS1000

Gauge head add-on software

Maximum, Minimum, Mean, Standard Deviation, Cp, Cpk is collected during a selectable time or length period. The results are updated on the SiDi CDi4 Universal Display, PCIS Software and can be transmitted digitally.

Statistical Process Control (SPC) enhances the Feedback Control option. Statistical Process Control, “measures” Process Capability and automatically adjusts the control set point to maximize material savings while maintaining control within upper and lower limits

Fast Fourier Transform (FFT) analyzes the diameter data for periodicity. Providing Amplitude verses Frequency data and a graphical representation on the SiDi CDi4 Universal Display Unit or PCIS Software.

Single Measurement Flaw Detection (SMFD) analyzes each individual measurement and compares it with the running average. If a Single Measurement is greater than the running average and above or below a threshold value a Flaw is Detected.

Electrical and Operating Requirements

Power Consumption
Up to 6 kW
AC power supply voltage
342 to 418 VAC (other power options available to meet local requirements)
AC power supply frequency
50 to 60 Hz
Operating Temperature
+5 to +45 °C (+41 to +113 °F)
Environmental Protection
IP Rating: 65

Size & Weight

DGk60400-i4-M Height
2726mm (107.3”)
Width
892mm (35.1”)
Length
2174mm (85.5”)
Weight
1500kg (3307lbs)

Accessories

Accessories Coming Soon

Accessory Listing Coming Soon

Product Documentation

Download
Download
Download
Download

Choose Family to download the family drawing

Enter Part Number and select type to download the drawing